View Factor Orientation (or View factor or shape factor) plays an important role in radiation heat transfer. View factor is defined as, "fraction of radiation leaving surface 'i' and strike 'j' ". Summation Rule (View Factor) If there is are similar surfaces 'i' and 'j' , then: Blackbody Radiation Exchange Radiation Exchange between Opaque, Diffuse, Gray surfaces in an Enclosure 1. Opaque 2. Surfaces 3. Two surface enclosure Radiation Shield It is used to protect surfaces from radiation act like a reflective surface. References: Material from Class Lectures + Book named Fundamentals of Heat and Mass Transfer by Theodore L. Bergman + My knowledge. Photoshoped pics are developed. Some pics and GIF from Google. Videos from YouTube ( Engineering Sights ).
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Vapour and Combined Power Cycle
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Rankine Cycle
Rankine cycle is an ideal cycle for Vapour Power Cycles and is normally used for Electricity Generation.
The Rankine cycle consist of following steps:
1 ↝ 2 : Isentropic Compression in Pump.
2 ↝ 3 : Constant Pressure Heat Addition in Boiler.
3 ↝ 4 : IsentropicExpansion in Turbine.
4 ↝ 1 : Constant Pressure Heat Rejection in Condenser.
Energy Balance:
Since, all the devices which Rankine Cycle posses are steady flow devices, so the energy balance for Rankine cycle is:
》For Pump ( q = 0 ):
》For Boiler ( w = 0 ):
》For Turbine ( q = 0 ):
》For condenser ( w = 0 ):
The thermal efficiency of Rankine Cycle is:
How can we Increase the Efficiency of A Rankine Cycle:
The efficiency of a Rankine cycle can be increased:
Increasing the avg. temperate at which heat is added
Decreasing the avg. Temperature at which heat is rejected.
The above two objectives can be achieved by following three methods:
1. By Superheating the steam in the Boiler:
By superheating the fluid, the area W2 is added, so increase its efficiency.
2. By Increasing Boiler Pressure:
By increasing the boiler pressure, the area W2 is added, so increase its efficiency.
3. By Decreasing the Condenser Pressure:
By Decreasing the condenser pressure, the area W2 is added, so increase its efficiency.
Boilers
A fuel-burning apparatus or container used for heating water is called Boiler.
Types of Boilers:
There are many types of boilers but commonly used boilers in Industries are:
1. Fire-Tube Boilers:
In fire-tube boiler, flue gases or combustion gases are inside the tubes and water will be in the shell. They are big in size, require much time for heat transfer, require greater maintanences and are suitable for low pressure industrial applications.
2. Water-Tube Boilers:
In water-tube boiler, water is inside the tubes and hot gases will be in the shell. They are small in size, require not much time for heat transfer, require less maintanences and are suitable for high pressure industrial applications.
Dalton's Law of Partial Pressure:
It states that:
Total pressure of a cylinder is equal to the sum of pressure of individual gases.
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Solid Mechanics OR Mechanics of Materials OR Strength of Materials: It is the study of mechanics of body i.e. forces and their effects on deformable solids under different loading conditions. Deformable Body Mechanics: It is the study of non-rigid solid structures which deform under load. Deformation/Distortion ⇾ change of shape and size OR have some relative displacement or rotation of particles. It happens when we apply combined load. Rigid Body Motion ⇾ Translation or rotation of particles but having constant distance between particles. Since deformation occur at particular load. Below this load, every body is considered as rigid body . Types of Load: Point Load ⇾ Load apply on a single point i.e. concentrated load. Uniformly Distributed Load (UDL) ⇾ Load remains uniform throughout an area of element like beam. Varying Distributed Load (VDL) ⇾ Load varies with length with constant rate. Moment ⇾ It measures the tend...
Gear Forming by Machining Formation of gear through machining consists of following methods: Form Milling by Disc Cutter Form Milling by End Mill Cutter Shaper, Planner and Slotter Broaching 1. Form Milling by Disc Cutter It is defined as, " Tooth is cut one by one by plunging the rotating cutter into the blank " . Each gear needs a separate cutter. 8 - 10 standard cutters are available for producing 12 - 120 teeth gears. Used for big spur gears of large pitch. 2. Form Milling by End Mill Cutter It includes the cutting of tooth at a time and then indexed for the next tooth space for cutting. For a small volume production of low precision gears. Set of 10 cutters ↠ 12 - 120 teeth gears . Used for teeth of large gears/module. To reduce cost, same cutter is often used for multiple sized gears resulting in profile errors . Characteristics: Use of Hardened stainless steels (HSS) form milling cutters. Use of Ordinary milling machines. Low production rate (need of indexing...
Gear Generation by Machining Tooth profile is provided by much simpler form cutting tool through hobbing, gear shaping. It involves the following methods: Gear Hobbing Gear Shaping 1. Gear Hobbing It is defined as, " a machining process in which gear teeth are progressively generated by a series of cuts with a helical cutting tool " . Most accurate machining process. Used for gears production because it has excellent surface finish. Continuous Indexing Process ↠ in which both cutting tool and workpiece rotate in constant relationship while hob is being fed into work. Feed Directions The direction of feed during hobbing operation depends upon the type of gear to be cut. Following are the types of feed directions: Axial Feeding ↠ cutting spur and helical gears (Hob axis is parallel to Blank axis). Radial Feeding ↠ for bevel gears (Hob axis is perpendicular to Blank axis). Tangential Feeding ↠ for worm, straight, spiral...
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