View Factor Orientation (or View factor or shape factor) plays an important role in radiation heat transfer. View factor is defined as, "fraction of radiation leaving surface 'i' and strike 'j' ". Summation Rule (View Factor) If there is are similar surfaces 'i' and 'j' , then: Blackbody Radiation Exchange Radiation Exchange between Opaque, Diffuse, Gray surfaces in an Enclosure 1. Opaque 2. Surfaces 3. Two surface enclosure Radiation Shield It is used to protect surfaces from radiation act like a reflective surface. References: Material from Class Lectures + Book named Fundamentals of Heat and Mass Transfer by Theodore L. Bergman + My knowledge. Photoshoped pics are developed. Some pics and GIF from Google. Videos from YouTube ( Engineering Sights ).
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Fluidized Bed Combustion Technology
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Fluidized Bed Combustion Technology
Fluidized bed combustion (FBC) is defined as, "a combustion technology used to burn solid or low grade fuels".
Fuel particles are suspended in a hot bed of particulate materials (like ash, sand, limestone).
Since this allows coal plants to burn at cooler temperatures, less NOx is also emitted.
We have large coal reservoirs but it has high Sulphur content ↣ to deal with this issue, we have Fluidized Bed Combustion Technology.
This technology is used because:
Sulphur emission decreases by Lime.
NOx emission decreases by decrease in temperature.
Circulating Type Fluidized Bed Boiler
It is defined as, "a boiler which works on the fluidized bed combustion technology for producing heat". There are two types of Circulating Type Fluidized Bed (CFB) Boiler:
Circulating Type ↣ Particle velocity ranges between 5 - 10 m/s.
Bubbling Type ↣ Particle velocity ranges between 1 - 3 m/s.
Construction
Bed Drain Tube ↣ used to remove ash.
Grid Plate ↣ where combustion occurs.
Submerged Tube Bank ↣ for producing steam.
Plenum Chamber ↣ used for storing air.
Working
Air from fan enters furnace↣ pass through bed of finely divided particles (sand) ↣ air velocity increases, sand particles vibrate (which heat air)↣ desired fuel is added (first secondary then primary fuel is added) ↣ when self sustained temperature of coal is added, we cut primary fuel ↣ then coal is added ↣ initial combustion starts ↣ unburned coal particles leaves furnace ↣ Primary cyclone capturing then back into furnace.
Loop Seals ↣ maintains the pressure balance between the furnace and exit of the separators allowing the solid to flow back into the furnace.
High Performance particle steam heat exchanger ↣ Interax which extracts high temperature heat from hot particles in CFB to produce high temperature superheated steam.
Ques: What does fluidized means?
Ans: When air (or gas) is passed through finely divided bed of solid particles (sand), the particle remain undisturbed at low velocity. As velocity increase, particles start to vibrate remain suspended in air stream.
Fluidized combustion ↣ (840 - 950)℃ much lower than ash fusion temperature, ash and NOx reduces.
Ash can be used as Cement Raw Material.
Advantages
Very low quality fuel is used. Like coal, biomass, tyres).
Coal is used in coarse phase (not in powdered form).
Mechanical Injection System: Used to inject fuel into the combustion chamber. Fuel speed > air speed at delivery point to atomize fuel. Amount of fuel delivered into the air stream going into the engine is controlled by pump which forces the fuel under pressure. A device used to initiate and control the combustion process is called Mechanical Injection System. Functional Requirements of Injection System: Metering of Fuel: Used to control fuel to meet speed and load requirements of the engine. Injection Timing: Have proper injection timing to obtain max. power, fuel economy and proper burning. It is done by Camshaft or Push rod (Rocker Arm) Mechanism . Proper Control of Injection Rate: To get desired heat release pattern during combustion. Proper Atomization of Fuel: Proper making of droplets to make best Air/Fuel mixture. Proper Spray Pattern: Distribution of droplets to ensure rapid mixing of fuel & air. Uniform Distribut...
Gear Forming by Machining Formation of gear through machining consists of following methods: Form Milling by Disc Cutter Form Milling by End Mill Cutter Shaper, Planner and Slotter Broaching 1. Form Milling by Disc Cutter It is defined as, " Tooth is cut one by one by plunging the rotating cutter into the blank " . Each gear needs a separate cutter. 8 - 10 standard cutters are available for producing 12 - 120 teeth gears. Used for big spur gears of large pitch. 2. Form Milling by End Mill Cutter It includes the cutting of tooth at a time and then indexed for the next tooth space for cutting. For a small volume production of low precision gears. Set of 10 cutters ↠ 12 - 120 teeth gears . Used for teeth of large gears/module. To reduce cost, same cutter is often used for multiple sized gears resulting in profile errors . Characteristics: Use of Hardened stainless steels (HSS) form milling cutters. Use of Ordinary milling machines. Low production rate (need of indexing...
View Factor Orientation (or View factor or shape factor) plays an important role in radiation heat transfer. View factor is defined as, "fraction of radiation leaving surface 'i' and strike 'j' ". Summation Rule (View Factor) If there is are similar surfaces 'i' and 'j' , then: Blackbody Radiation Exchange Radiation Exchange between Opaque, Diffuse, Gray surfaces in an Enclosure 1. Opaque 2. Surfaces 3. Two surface enclosure Radiation Shield It is used to protect surfaces from radiation act like a reflective surface. References: Material from Class Lectures + Book named Fundamentals of Heat and Mass Transfer by Theodore L. Bergman + My knowledge. Photoshoped pics are developed. Some pics and GIF from Google. Videos from YouTube ( Engineering Sights ).
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