View Factor Orientation (or View factor or shape factor) plays an important role in radiation heat transfer. View factor is defined as, "fraction of radiation leaving surface 'i' and strike 'j' ". Summation Rule (View Factor) If there is are similar surfaces 'i' and 'j' , then: Blackbody Radiation Exchange Radiation Exchange between Opaque, Diffuse, Gray surfaces in an Enclosure 1. Opaque 2. Surfaces 3. Two surface enclosure Radiation Shield It is used to protect surfaces from radiation act like a reflective surface. References: Material from Class Lectures + Book named Fundamentals of Heat and Mass Transfer by Theodore L. Bergman + My knowledge. Photoshoped pics are developed. Some pics and GIF from Google. Videos from YouTube ( Engineering Sights ).
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Energy Analysis of Open System
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Mass and Energy Analysis of Control Volumes
Mass Flow Rate:
It is defined as;
Amount of mass flowing through a cross-section per unit time.
The differential form of mass flow rate is given by:
Where, Vn is the normal, perpendicular velocity or Guassian velocity profile quotient and it tells us that at the walls of static pipe, velocity is zero and at the centre, velocity is maximum.
The normal velocity is given by using Guassian velocity profile quotient which depends upon:
Volume Flow Rate:
The volume of the fluid flowing through a cross-section per unit time is called Volume Flow Rate.
Relation between Mass and Volume Flow Rate:
The relation between Mass and Volume Flow Rate is given given below:
Conservation of Mass Principle or Mass Balance:
It states that:
Mass can neither be created nor be destroyed that is mass is a conserved quantity.
The mass balance for an open systen is given by:
Mass Balance for steady flow process is given by:
Flow Work or Flow Energy:
Energy required for motion of fluid from one place to another.
Total Energy of a Flowing Fluid:
Total energy of a flowing fluid is equal to the sum of internal, kinetic, potential and flow energies.
•°• h = u + PV
Energy Balance for Steady Flow Process:
Energy balance for the steady flow process is:
And,
Steady Flow Devices:
Devices which act according to the properties which cannot change with time are called steady flow devices.
1. Nozzles:
Nozzle is a steady flow devices which increase ms the velocity of fluid at the expense of pressure.
Energy balance for the nozzle is given by:
Expanding the steady flow energy balance:
Since, for steady flow process
Mass entering the system = Mass leaving the system
Since, fluid does not stay in system for long, so there is no significant change in heat transfer, no work in and out and no change in potential energy.
Δ Q ⋍ 0
Δ W ⋍ 0
Δ P.E ⋍ 0
So, the above equation becomes:
2. Diffusers:
Diffusers is a steady flow devices which decreases the velocity but increases the pressure of the fluid.
Energy balance for the diffuser is given by:
Expanding the steady flow energy balance:
Since, for steady flow process
Mass entering the system = Mass leaving the system
Since, fluid does not stay in system for long, so there is no significant change in heat transfer, no work in and out and no change in potential energy.
Δ Q ⋍ 0
Δ W ⋍ 0
Δ P.E ⋍ 0
So, the above equation becomes:
3. Throttling Valve:
It is a kind of flow restricting devices that cause a significant pressure drop in the fluid.
Energy balance for throttling valve is given by:
Expanding the steady flow energy balance:
Since, for steady flow process
Mass entering the system = Mass leaving the system
Since, enthalpy remains constant, so throttling valve is also called Isenthalpic Devices.
4. Mixing Chambers:
Mixing chambers are devices where two streams of fluid at different temperatures mixed with each other.
Energy balance for mixing chambers is given by:
Mass Balance for mixing chambers is:
Mixing chambers are usually well-insulated, don't involve any kind of work and no changes in Kinetic and Potential Energies.
Δ Q ⋍ 0
Δ W ⋍ 0
Δ P.E ⋍ 0
Δ K.E ⋍ 0
So, energy balance becomes:
5. Heat Exchangers:
Heat exchangers are the devices in which two moving fluid streams exchange heat without mixing. It us also called Shell and Tube or Double Tube Heat Exchanger.
Energy balance for fluid A is given by:
Energy balance for fluid B is given by:
Energy balance for whole heat Exchanger if ( m1 = mA and m3 = mB ) is:
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Projection: The term Projection is defined as: Presentation of an image or an object on a surface. The principles used to graphically represent 3-D objects and structures on 2-D media and it based on two variables: Line of Sight. Plane of Projection. Line of Sight & Plane of Projection: Line of sight is divided into 2 types: Parallel Projection Converging Projection & A plane of projection is an imaginary flat plane upon which the image created by the lines of sight is projected. Orthographic Projection: When the projectors are parallel to each other and perpendicular to the plane of projection. The lines pf sight of the observer create a view on the screen. The screen is referred to as the Plane of Projection (POP). The lines of sight are called Projection lines or projectors. Rules of Orthographic Projection: Edges that are parallel to a plane of projection appear as lines. Edges that are incl...
Gear Forming by Machining Formation of gear through machining consists of following methods: Form Milling by Disc Cutter Form Milling by End Mill Cutter Shaper, Planner and Slotter Broaching 1. Form Milling by Disc Cutter It is defined as, " Tooth is cut one by one by plunging the rotating cutter into the blank " . Each gear needs a separate cutter. 8 - 10 standard cutters are available for producing 12 - 120 teeth gears. Used for big spur gears of large pitch. 2. Form Milling by End Mill Cutter It includes the cutting of tooth at a time and then indexed for the next tooth space for cutting. For a small volume production of low precision gears. Set of 10 cutters ↠ 12 - 120 teeth gears . Used for teeth of large gears/module. To reduce cost, same cutter is often used for multiple sized gears resulting in profile errors . Characteristics: Use of Hardened stainless steels (HSS) form milling cutters. Use of Ordinary milling machines. Low production rate (need of indexing...
Advance High Strength Steel Conventional low carbon mild steel has simpler ferritic structure (α-iron) and good ductility. Common type of HSS is High Strength Low Alloy (HSLA) ⇥ has yield strength 550 - 690 N/sq.mm . Manganese ⇥ supporter (stabilizer) of ferrite. Conventional HSS : Is single-phase ferritic steel with a potential for some pearlite in C-Mn steel. Lower strain hardening capacity. Advance HSS : primarily steel with a microstructure containing a phase other than ferrite, pearlite, cementite. Higher strain hardening capacity. Case Study of Automobile There are three different zones in a car: Crumple Zone (Front & Back) Middle Compartment Safety Cage Some important points about these zones are: Crumple Zone ⇥ Made with those materials which absorb maximum amount of energy. Safety Cage ⇥ Multiple areas (like cabins, structural elements). Areas of Safety cage are described ahead: Cabins (Blue Areas) ⇥ Should have high streng...
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