View Factor Orientation (or View factor or shape factor) plays an important role in radiation heat transfer. View factor is defined as, "fraction of radiation leaving surface 'i' and strike 'j' ". Summation Rule (View Factor) If there is are similar surfaces 'i' and 'j' , then: Blackbody Radiation Exchange Radiation Exchange between Opaque, Diffuse, Gray surfaces in an Enclosure 1. Opaque 2. Surfaces 3. Two surface enclosure Radiation Shield It is used to protect surfaces from radiation act like a reflective surface. References: Material from Class Lectures + Book named Fundamentals of Heat and Mass Transfer by Theodore L. Bergman + My knowledge. Photoshoped pics are developed. Some pics and GIF from Google. Videos from YouTube ( Engineering Sights ).
It obtains its power by utilizing the energy of burnt gases and air which is at high temp and pressure by expanding through the several ring of fixed and moving blades.
It is similar to Steam Turbine but it uses Gas instead of Steam.
Turbine drives the compressor (as they are coupled to each other by a shaft).
Compressor absorbs power produced by turbine (lowers efficiency).
Compressor utilizes 40-45% of total power produced by Turbine.
A simple gas turbine cycle consists of:
Compressor
Combustion Chamber
Turbine
Steps:
Inlet (air comes in) → Compressed to a very high pressure (by compressor, Cpair) → which goes to combustion chamber where it burns (Cpgas) → produce combustion gases → hit turbine blades → it starts rotating → electricity produce → flue gases leaves the gas turbine.
Limitations:
When burning not started, compressor is run by an external source.
Small size, mass and initial cost per unit output.
Quick starting (as low as 10 Seconds) or Remote Control.
It uses variety of liquids/gases fuels including gasified coal, synthesis fuels.
Disadvantages:
Large compressor work input.
Brayton Cycle
It is the Ideal cycle for Gas Turbine Engines.
Notes:
Common design, pressure ratio of gas turbines (rp) ranges from 11 to 16.
In gas turbine powerplants, "Ratio of Compressor Work to Turbine Work is called Back Work Ratio" is very high.
Mostly,
Compressor Work Output = 0.5 x Turbine Work Output
Types of Gas Turbines
Open Cycle Gas Turbine → No Condenser (Cooler/Heat Exchanger), less efficient, greater emissions.
Closed Cycle Gas Turbine → Have Condenser.
Combined Cycle Power Plant
It couples two power cycles such that the energy discharged by heat transfer from one cycle is used partly as the input for the other cycle.
Temperature in a dry bottom cycle does not exceed 600℃ (Exit Boiler Temp).
High thermal irreversibility and a decrease in availability because of heat transfer from combustion gases to steam through such a large temp difference.
Types of Combined Cycle Power Plant
Gas Turbine-Steam Turbine Power Plant (GT-ST Power Plant)
Gas Turbine-Stirling Engine Power Plant
Diesel-Steam Turbine Power Plant (mostly in Textile Industry)
GT-ST Combined Cycle Power Plant With Supplementary Fuel Combustion
Major components used in GT-ST Power Plant:
Gas Turbine
Heat Recovery Steam Generator (HRSG)
Steam Turbine
Brayton Cycle is at the Top (High temp gas turbine power plant) while Rankine Cycle is at the bottom (Lower temp steam turbine power plant).
Steam Turbine utilizes the energy from the gas turbine exhaust as its input.
If temperature of the exhaust gas from GT is not up to mark (for desired power output), we use combustion chamber called Supplementary Combustion of Fuel.
Projection: The term Projection is defined as: Presentation of an image or an object on a surface. The principles used to graphically represent 3-D objects and structures on 2-D media and it based on two variables: Line of Sight. Plane of Projection. Line of Sight & Plane of Projection: Line of sight is divided into 2 types: Parallel Projection Converging Projection & A plane of projection is an imaginary flat plane upon which the image created by the lines of sight is projected. Orthographic Projection: When the projectors are parallel to each other and perpendicular to the plane of projection. The lines pf sight of the observer create a view on the screen. The screen is referred to as the Plane of Projection (POP). The lines of sight are called Projection lines or projectors. Rules of Orthographic Projection: Edges that are parallel to a plane of projection appear as lines. Edges that are incl...
Advance High Strength Steel Conventional low carbon mild steel has simpler ferritic structure (α-iron) and good ductility. Common type of HSS is High Strength Low Alloy (HSLA) ⇥ has yield strength 550 - 690 N/sq.mm . Manganese ⇥ supporter (stabilizer) of ferrite. Conventional HSS : Is single-phase ferritic steel with a potential for some pearlite in C-Mn steel. Lower strain hardening capacity. Advance HSS : primarily steel with a microstructure containing a phase other than ferrite, pearlite, cementite. Higher strain hardening capacity. Case Study of Automobile There are three different zones in a car: Crumple Zone (Front & Back) Middle Compartment Safety Cage Some important points about these zones are: Crumple Zone ⇥ Made with those materials which absorb maximum amount of energy. Safety Cage ⇥ Multiple areas (like cabins, structural elements). Areas of Safety cage are described ahead: Cabins (Blue Areas) ⇥ Should have high streng...
Gear Forming by Machining Formation of gear through machining consists of following methods: Form Milling by Disc Cutter Form Milling by End Mill Cutter Shaper, Planner and Slotter Broaching 1. Form Milling by Disc Cutter It is defined as, " Tooth is cut one by one by plunging the rotating cutter into the blank " . Each gear needs a separate cutter. 8 - 10 standard cutters are available for producing 12 - 120 teeth gears. Used for big spur gears of large pitch. 2. Form Milling by End Mill Cutter It includes the cutting of tooth at a time and then indexed for the next tooth space for cutting. For a small volume production of low precision gears. Set of 10 cutters ↠ 12 - 120 teeth gears . Used for teeth of large gears/module. To reduce cost, same cutter is often used for multiple sized gears resulting in profile errors . Characteristics: Use of Hardened stainless steels (HSS) form milling cutters. Use of Ordinary milling machines. Low production rate (need of indexing...
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